Heat Treatment Manager (Klin Drying & Thermal Modification)ID:59072

10,000 MYR ~ 12,000 MYRPahang1 day ago

Overview

  • Salary

    10,000 MYR ~ 12,000 MYR

  • Industry

    Manufacturing(Other)

  • Job Description

    <Key Responsibilities>

    1. Stacking Standards & Material Preparation
    • Develop and enforce correct stacking methods for different species and dimensions
    • Ensure even sticker spacing, airflow paths, board alignment, and load stability
    • Train stacking teams to minimize: warping, twisting, surface checking, inconsistent drying
    • Inspect all loads before they enter the kilns/thermal chambers

    2. Heat Treatment Cycle Management (KD & Thermal)
    • Plan, run, and optimize heat-treatment cycles for all species
    • Ensure accurate control of: temperature ramps, humidity schedules, airflow
    • Adjust cycles based on board thickness, MC content, grain orientation, and defects
    • Monitor and analyze live data from sensors and probes
    • Maintain accurate documentation for every cycle

    3. Defect Prevention & Quality Control During Treatment
    • Conduct QC checkpoints:
    - Pre-loading moisture content
    - Mid-cycle sampling
    - Final MC checks
    - Visual grading post-treatment

    • Reduce reject rates caused by:
    - Warping/bending
    - Inconsistent MC
    - Honeycombing
    - Internal/surface checks
    - Color inconsistency

    • Perform root-cause analysis and implement corrective action

    4. Machine, Kiln & Equipment Reliability
    • Oversee daily inspection and function checks for:
    - Kilns
    - Thermal modification chambers
    - Fans/blowers
    - Sensors
    - Moisture meters

    • Work closely with engineering to minimize downtime from:
    - Faulty sensors
    - Boiler pressure drops
    - Air leaks
    - Fan failures
    - Temperature inconsistencies

    • Implement preventive maintenance schedule (weekly/monthly)
    • Ensure calibration of all instruments and controls

    5. Continuous Improvement & Yield Optimization
    • Analyze data to improve recovery %, reduce cycle duration, and lower energy usage
    • Optimize:
    - Airflow patterns
    - Chamber loading capacity
    - Energy consumption

    • Lead small trials to improve:
    - Thermal modification performance
    - Deeper colour penetration
    - Durability performance

    • Set and tract KPIS:
    - Net Recovery Rate
    - Reject Rate
    - Cycle Efficiency
    - Cost/M(3) Treated

    6. Training and Team Competency
    • Train kiln/thermal operators in proper control, safety, and QC
    • Build strong discipline for SOPs and documentation
    • Improve operator understanding of wood behaviour during drying

Qualifications

  • Requirement

    <Requirements>
    • Min. Diploma or Bachelor's Degree in Wood Science, Industrial Engineering, Mechanical Engineering, or related
    • Min. 5-8 years of experience, preferable at a wood manufacturing environment

    <Technical Skills>
    • Strong knowledge of heat transfer, airflow, humidity control, and moisture diffusion
    • Understanding of kiln drying principles, thermal modification cycles, and wood behavior
    • Hands-on troubleshooting of machinery (fans, chambers, boilers, sensors)
    • Ability to interpret moisture meter readings, thermal profiles, and temperature logs
    • Experience with industrial process control
    • Quantitative analysis for cycle optimization

    <Soft Skills>
    • Hands-on and comfortable working in a factory environment
    • Good leadership for motivating stacking teams and operators
    • Analytical, practical, and disciplined
    • Clear communicator, especially during shift handovers and QC reporting

  • English Level

    -

  • Other Language

    Malay, Mandarin, English

Additional Information